Wednesday, November 10, 2010

Starting the Fuselage

We've been working on the fuselage in our copious amounts of spare time.  I wish I had the energy to work on the plane every night after work.  The first part of the kit is the mid fuselage bulkheads.  This is where the wings are going to attach to the fuselage, so, you know, it's kinda of important. Here's a coupe photos of some parts we have finished.



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Saturday, November 06, 2010

Welcome Again

It's been several years since my last post. I've continued flying doing short cross country flights to the coast, up the Columbia River Gorge, and all around the Willamette Valley. However, my last flight was in June. The place I rent the plane requires at least one takeoff (and landing) in the last 90 days, otherwise you need to go up with an instructor. In addition, every two years, you are required to go through a bi-annual flight review (BFR). Mine expired at the end of October. I think what I would like to do is schedule between 5 and 10 hours with an instructor and review several key elements from the private pilot syllabus. Review short and soft field takeoffs and landings, stalls, towered airport operations, etc. The only question is when I should do it. After a relatively dry October, the rainy season has started in the Northwest. If I do this review now, chances are there won't be any decent flying weather until late March or April (and that's optimistic). If I wait until Spring, there's going to be a lot more rust to shake off.

The reason for the lack of flying is not from lack of interest. Rather it's a lack of the two things that always seem to be in short supply; time and money. A friend and I quickly realized that we would be able to utilize our pilot certificates a lot more if we owned a plane. We had two options; build or buy. This was back in early 2008; pre-recession. Buying a new plane was (and still is) certainly out of the question. The used plane market seemed to be a seller's market. 30 year old Cessnas were actually appreciating in value. (I wish that would happen to my 10 year old Jetta.) It didn't seem like we were going to get a lot of plane for our money. We then looked at the build option. There is a healthy experimental plane community in the United States. Anyone who has been to Oshkosh can attest to that. Lots of companies will sell you a kit with instructions on how to assemble it into a fully functional aircraft. Basically, instead of exchanging a ton of money for a 30 year old plane, we would exchange a half-ton of money and lots of sweat equity for a brand new plane. In addition, when you build your own plane, you are allowed to do your own maintenance. In addition to saving money upfront, we should save money on ongoing costs.

Given all that, we went ahead and purchased a kit for a Van's Aircraft RV-10. It's a four seat aircraft with a cruising speed between 180 and 200 m.p.h. It's a fairly stable aircraft, which means it's hard to stall and fairly easy to fly. Plus, Van's is located less than an hour away in Aurora. We toured their facilities and even got to go up in a Rv-10. After we got back from the test flight, the check was writing itself.

The kit itself is purchased in 4 parts; empennage (a.k.a. "the tail"), wings, fuselage, and the finishing kit. We started building the plane in October 2008. We have completed the tail and the wings and just started the fuselage. My guess is that we are a couple years away from our first test flight.

Today, the used plane market has really bottomed out. Your money can buy you a lot more used plane. If we were making the build vs. buy decision today, would we still be building a plane. Most likely. I've learned a ton of new skills and there's still a lot of new stuff ahead of us. Plus, building a plane is a lot of fun.

The focus of this blog will shift from flying planes to building them. There's, hopefully, still a lot of flying ahead for me. In order to fly this plane, I'm going to need to get a high-performance and complex endorsements. In order for it to be practical to fly to exciting destinations (VEGAS!), I'm really going to need to get IFR certified. But the budget allows for one thing at a time, and that thing right now is building.

Here some pics of the stuff we've already done:


The trailing edge of the wing:



The ribs of the wing:


Constructing the tail cone:


The horizontal stabilizer:


The elevators:


The tail:


The rudder:





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